Australian aerospace innovator AMSL Aero is adopting advanced cooling technology from Formula 1 racing to enhance the range of its hydrogen-powered aircraft significantly.

F1 Technology Meets Hydrogen Aviation
The company has partnered with Conflux Technology to integrate specialized heat transfer systems that will efficiently cool the hydrogen fuel cells powering Vertiia, AMSL’s electric vertical take-off and landing (eVTOL) aircraft. This integration aims to overcome one of the primary challenges in hydrogen aviation – thermal management.
“In Vertiia, we are building a hydrogen-electric aircraft that flies record-breaking distances at Formula 1 speeds,” explained Chris Smallhorn, AMSL Aero Chairman.
Project Development Progress
The collaboration has successfully completed its initial phase, which included the development of three lightweight, compact heat exchanger concepts specifically designed for aviation applications. The project is now advancing to its second phase, focusing on:
- Optimizing the cooling system design
- Building a complete proof-of-concept
- Integrating the technology into Vertiia’s hydrogen fuel cell system

Technical Specifications
Vertiia is designed to cruise at speeds reaching 300 km/h, requiring sophisticated thermal management systems to maintain optimal fuel cell performance. Conflux’s cooling solution features:
- Thin-walled heat exchangers
- Optimization for the high heat loads during vertical flight phases
- Design parameters meeting strict weight restrictions
- Compact dimensions suitable for aircraft integration
- Performance specifications matching hydrogen aviation requirements
This technological advancement represents a significant step toward making hydrogen-powered flight more efficient and commercially viable for longer-range operations.
Market Applications
The enhanced range capabilities of Vertiia position it advantageously in multiple sectors, including emergency medical services, regional transportation, and logistics. By addressing the range limitations that have historically constrained eVTOL applications, AMSL Aero is targeting operations between regional centers where traditional aviation options are limited or inefficient.

Environmental Impact
Hydrogen fuel cell technology produces zero carbon emissions during operation, with water vapor as the only byproduct. By combining this clean energy source with advanced thermal management systems, AMSL Aero aims to deliver an environmentally sustainable aviation solution that doesn’t compromise on performance or operational range – a critical factor for widespread commercial adoption in the developing Advanced Air Mobility (AAM) market.
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