Norwegian researchers have developed a groundbreaking carbon capture technology that efficiently removes CO2 from factory emissions. The Continuous Swing Adsorption Reactor (CSAR) uses an innovative dual-pump system for carbon capture. This new technology shows remarkable potential for industrial-scale applications across various sectors.

Industrial flue gases are flowing through this pipe. A side stream system conducts a fraction of the flow to a pilot reactor which removes the CO2. Photo: SINTEF

The system can capture 100 kg (220 pounds) of CO2 each day using a streamlined process. It combines heat pump and vacuum pump technologies to achieve optimal carbon capture efficiency. CSAR’s compatibility with existing industrial facilities makes it particularly attractive for immediate implementation.

The technology requires just a single electricity source, reducing complexity and installation costs. Its effectiveness increases significantly when powered by renewable energy sources, making it environmentally sustainable.

How CSAR Works?

The CSAR system operates through two reactors that work together to capture carbon dioxide effectively. The first reactor contains a specialized sorbent material that binds to CO2 molecules. This binding process effectively traps the carbon dioxide from industrial emissions.

A temperature swing process then facilitates the transfer of heat between the reactors. The second reactor releases the captured CO2 through a carefully controlled temperature elevation process. Heat and vacuum pumps work in tandem to optimize the entire transfer process.

SINTEF Research Scientist Jan Hendrik Cloete explains the system’s efficiency. “The combined action of the two pumps makes the transfer of heat very efficient,” he states. “This is why the technology consumes significantly less energy than traditional methods.”

The system demonstrates exceptional performance when powered by renewable electricity sources. This advantage positions CSAR competitively against conventional heat-based capture methods in the market.

Key Technology Features

  • Energy Efficiency: The system operates without requiring additional external heat sources for carbon capture.
  • Simplified Installation: A single electricity source powers all components, streamlining the setup process.
  • Industrial Compatibility: The technology integrates seamlessly with existing plant infrastructure and systems.
  • Scalable Design: Testing proves the system’s effectiveness from laboratory to industrial applications.
  • Environmental Impact: Direct reduction of industrial CO2 emissions supports climate change goals.
  • Cost-Effective Operation: Running costs remain competitive, especially when using renewable energy sources.
  • Maintenance Friendly: The dual-reactor design allows for straightforward maintenance and operational procedures.

Industrial Testing Results

The BIR AS waste management plant in Bergen, Norway, hosted successful trials of the technology. This facility processes 220,000 tons of waste annually through its industrial operations.

The plant currently emits 250,000 tons of CO2, making it an ideal testing ground. During the trial, CSAR operated continuously for 100 hours under real-world conditions.

The system maintained performance levels matching those achieved in laboratory testing environments. This consistency proved crucial for validating the technology’s industrial applications.

Cloete emphasizes the significance of these results for future implementations. “This trial confirmed that CSAR works effectively at an industrial scale,” he notes. The successful testing has increased confidence in the technology’s economic viability.

Future Applications and Impact

CSAR technology shows promise for reducing CO2 emissions across several major industrial sectors. These include cement production facilities and steel manufacturing plants.

The system can also benefit power generation facilities and waste management operations. Engineers are currently upgrading the system at SINTEF’s Tiller laboratory.

Plans are underway to install the next version of CSAR at a cement factory in Spain. This implementation will further demonstrate the technology’s versatility.

The BIR plant has set an ambitious goal for carbon capture by 2030. They aim to capture 100,000 tons of CO2 annually using various technologies.

CSAR will play a crucial role in achieving these carbon reduction targets. The technology addresses one of industry’s biggest environmental challenges.

Its efficient design makes it particularly suitable for facilities transitioning to greener operations. The ability to operate without external heat sources gives CSAR a significant advantage.

The successful industrial trials have proven CSAR’s potential for large-scale carbon capture. This technology represents a major step forward in reducing global industrial emissions.

Implementation of CSAR could help industries meet increasingly strict environmental regulations. Its development marks significant progress in the fight against climate change.

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