Avina Clean Hydrogen has announced plans to construct an $820 million sustainable aviation fuel (SAF) production facility in southwest Illinois. The facility will leverage KBR’s alcohol-to-jet technology and hydrogen processing to produce 120 million gallons of SAF annually, marking a significant advancement in sustainable aviation infrastructure in the Midwest.
Key Features of the SAF Production Facility
The state-of-the-art facility’s production process will incorporate several innovative technologies and strategic advantages:
- KBR’s PureSAF alcohol-to-jet technology, secured through a comprehensive FEED and licensing agreement in August 2023
- Advanced hydrogen-based catalytic upgrading of alcohol intermediates to meet aviation fuel standards
- Seamless integration with existing regional rail and pipeline infrastructure
- Direct supply routes to major Midwest airports, including Chicago O’Hare International
- Cutting-edge process control systems for optimal production efficiency
Environmental and Economic Impact
The project promises substantial environmental and economic benefits across multiple sectors:
- Annual carbon emission reduction: 25 million tonnes
- Job creation: 157 full-time positions with competitive benefits
- Construction opportunities: 1,000 contracts for local workers
- Strategic support for Illinois’ clean energy economy goals
- Enhanced regional sustainable fuel supply chain development
- Potential for future expansion based on market demand
State Support and Infrastructure Development
The project receives significant backing through Illinois’ Reimagining Energy and Vehicles (REV) program, offering competitive incentives for clean energy initiatives. Southwest Illinois emerged as the ideal location due to its robust transportation infrastructure, proximity to major aviation hubs, and access to a skilled workforce. The existing industrial supply chains and strong state-level support for clean energy projects further reinforce the strategic value of this location.
Regional Economic Development and Future Growth
Governor JB Pritzker’s administration has witnessed remarkable growth in decarbonization efforts across Illinois, with numerous companies choosing to relocate their operations to the state. This facility represents another significant milestone in Illinois’ journey toward sustainable energy leadership. The project will strengthen the local industrial base while attracting complementary businesses to the region. Through specialized workforce development programs and technology innovation opportunities, the facility will help establish Illinois as a leader in the clean energy sector.
Technical Specifications and Production Process
The facility’s production capabilities will incorporate state-of-the-art alcohol-to-jet conversion technology alongside sophisticated hydrogen integration systems. Advanced quality control processes and automated production monitoring ensure consistent output quality. Comprehensive safety systems will be integrated throughout the facility, maintaining the highest standards of operational security and environmental protection. The final configuration of hydrogen sourcing, whether through on-site production or external supply, will be determined based on thorough efficiency analyses and environmental impact assessments.
Timeline and Implementation
The project’s execution will follow a carefully planned sequence of development phases. Initial site preparation and infrastructure development will lay the groundwork for the construction of primary production facilities. Following the installation of specialized equipment, comprehensive system integration and testing will ensure all components function seamlessly. Production will begin with a gradual scale-up phase, allowing for optimization of processes before reaching full operational capacity. This methodical approach ensures the facility’s long-term sustainability and operational excellence.
This significant investment in sustainable aviation fuel production demonstrates Illinois’ unwavering commitment to clean energy leadership and environmental responsibility. The facility will serve as a model for future sustainable fuel projects while contributing to the state’s growing reputation as a hub for clean energy innovation.
Did You Know? HYDROTEC : Powering Zero-Emission Transportation