KeyState Energy and CNX Resources Corp. are joining forces with Pittsburgh International Airport (PIT) to create a groundbreaking hydrogen and sustainable aviation fuel (SAF) hub. This new project aims to boost both regional and national development of hydrogen and SAF, positioning PIT as a leader in clean energy.
The new facility will be able to produce up to 68,000 metric tons of hydrogen or 70 million gallons of SAF each year. It can also produce both simultaneously, adjusting output to meet specific demands. This flexibility builds on CNX and PIT’s 2022 alternative fuel strategy and supports the national goal of reducing emissions in difficult sectors by 2030.
KeyState and CNX have signed a Letter of Intent (LOI) to advance this $1.5 billion project. If the U.S. Department of Treasury supports ultra-low carbon intensity fugitive coal mine methane (CMM) under the 45V Hydrogen Production Tax Credit, the project could support 3,000 construction jobs. The partners are exploring markets for SAF in aviation and clean hydrogen for local trucks, equipment, and power generation.
“This project will support thousands of new union jobs and show how Pennsylvania is leading in energy innovation,” said a representative from KeyState. “We’re proving you don’t have to choose between protecting the planet and protecting jobs.”
SAF, produced from various sources including waste feedstocks, can significantly reduce the carbon emissions of air travel. Despite its potential, SAF currently makes up less than one percent of global airline fuel due to production and cost challenges. The new facility at PIT could produce enough SAF to replace almost all traditional jet fuel used at the airport, at a competitive price.
Mixing just 10 percent SAF with regular jet fuel can power thousands of flights annually, greatly reducing emissions. This project will make PIT an even more attractive hub for passenger and cargo flights.
A 2021 study by the U.S. Department of Energy’s National Energy Technology Laboratory confirmed that a gas-to-liquids SAF facility at PIT is feasible. The study showed that using on-site natural gas and net-zero or net-negative greenhouse gas emissions feedstocks can produce sustainable aviation fuel.
KeyState and CNX are also seeking a federal grant to study logistics for a project hub and transportation network. This study, funded by the Inflation Reduction Act, will explore how SAF produced at PIT can be transported cost-effectively to other airports in the Northeast and Midwest. Successful logistics could double on-site fuel storage and stabilize fuel supply during disruptions.
“This initiative shows that our region can lead on climate solutions for the aviation industry,” said a representative from PIT. “We’re working towards a future where aviation is cleaner and more sustainable.”
Since 2014, the partnership between PIT and CNX has transformed the airport into one of the most sustainable and resilient in the world. Innovations include a microgrid powered entirely by natural gas and solar energy.
Increasing SAF and hydrogen production in the U.S. is essential to reducing carbon output and meeting industry goals. KeyState and CNX plan to ensure their products meet clean hydrogen and SAF standards as set by relevant agencies.
KeyState will develop the project and secure financing, while CNX will provide feedstock and technical support. The airport will offer strategic advisory planning and industry expertise.
“Our goal is to drive further emission reductions, create good-paying local jobs, and enhance PIT’s position as a sustainable fuel hub,” said a CNX representative. “We look forward to advancing this innovative project together.”
The Allegheny Conference on Community Development’s recent analysis identified over 30 projects that could be deployed in the next 15 years if full IRA tax credits are utilized, potentially creating over 200,000 construction jobs and generating $213 billion in economic output.
“Smart policy decisions can unlock this opportunity for new jobs and a low-carbon hydrogen economy in our region,” said Matt Smith, Chief Growth Officer of the Allegheny Conference on Community Development. “Robust partnerships and innovation keep Pittsburgh at the forefront of what’s next.”
