ZeroAvia has achieved a significant milestone in sustainable aviation by completing the first flight of a 19-seat aircraft powered by a hydrogen-electric engine. The modified Dornier 228 took off from Cotswold Airport in Gloucestershire, UK, marking a crucial step toward zero-emission commercial flights.

Key Achievements in Hydrogen-Electric Aviation

  • First flight duration: 10 minutes
  • Aircraft type: 19-seat Dornier 228
  • Location: Cotswold Airport, Gloucestershire, UK
  • Engine configuration: Hydrogen-electric powertrain (left wing) + Honeywell TPE-331 (right wing)

Technical Specifications and Implementation

The hydrogen-electric powertrain features:

  • Dual fuel cell stacks
  • Lithium-ion battery packs for peak power during takeoff
  • Integrated redundancy systems for safety
  • Temporary cabin-housed hydrogen tanks and fuel cells (planned external storage for commercial versions)

Regulatory Compliance and Testing

The flight operated under:

  • Full Part 21 flight permit from UK CAA
  • More stringent requirements than previous E-Conditions framework
  • Complete testing protocol for commercial certification

Commercial Development Timeline

ZeroAvia’s roadmap includes:

  • Target for commercial operations: 2025
  • Current focus: 300-mile range for 9-19 seat aircraft
  • Future development: 700-mile range for 40-80 seat aircraft by 2027
  • Ongoing certification process for powerplant configuration

Infrastructure and Support Systems

The testing facility features:

  • On-site electrolyzer for hydrogen production
  • Hydrogen Airport Refuelling Ecosystem (HARE)
  • Partnership with European Marine Energy Centre (EMEC)
  • Doubled electrolyzer capacity for enhanced testing capabilities

Commercial Progress and Industry Support

ZeroAvia has secured:

  • Engine order from American Airlines
  • Partnership with Textron Aviation
  • Infrastructure agreements with multiple airports including Rotterdam and Edmonton International
  • 1,500 engines on pre-order
  • Partnerships with 7 aircraft manufacturers

Government Support and Recognition

The project receives backing from:

  • UK Government’s ATI Programme
  • Department for Business, Energy Industrial Strategy
  • Innovate UK
  • Aerospace Technology Institute
  • Membership in UK Government’s Jet Zero Council

About the HyFlyer II Project

The HyFlyer II project represents a groundbreaking initiative to develop a certifiable hydrogen-electric powertrain specifically designed for 19-passenger airframes. Working in collaboration with EMEC and Aeristech, the project targets the achievement of 300 nautical mile flights by 2023. This innovative program serves as a crucial stepping stone in the advancement of zero-emission aviation technology.

ZeroAvia maintains operations in both the UK and USA, holding experimental certificates from the CAA and FAA. The company continues to advance zero-emission aviation technology through strategic partnerships and government support.

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